A rapidly growing EV startup faced a critical challenge—its battery assembly lines and prototype builds were falling short of the quality standards needed to scale. With tight timelines and increasing complexity, the company needed expert guidance to establish consistent, high-quality manufacturing processes from the ground up.

Envorso assembled a cross-functional task force to overhaul the startup’s battery production approach. We introduced detailed control plans, inspection protocols, and robust quality tools tailored to each station. Our team applied advanced analytics, updated DFMEAs and PFMEAs, supported engineering experiments, and implemented rigorous quality inspection systems. In parallel, we helped build a diverse, skilled inspection team and created a feedback loop to ensure continuous improvement.

The transformation was immediate and measurable. The startup successfully built a high-quality prototype battery line, implemented a functional and sustainable quality operating system, and gained control over its production environment. What began as an urgent need became a long-term competitive advantage.

“Envorso improved our processes and gave our team the confidence and systems to build world-class EV batteries from day one.”

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